Filling and packaging machines are widely used in many industries. They are specially designed to automatically fill products (such as liquids, powders, granules, etc.) into cans and seal them.
Main application industries: food, beverages and dairy products, daily chemical industry, pharmaceutical industry, chemical and chemical industry, coating industry, oil industry, sauce and condiment industry, and other industries.
Equipment features:
It is suitable for filling containers of different specifications. The filling specifications can be switched within a few minutes. The filling cycle is short and the production capacity is high. There is no need to add spare parts to change the filling specifications. Only adjustments are required. Users can choose the filling quantity and determine the number of filling heads according to their production capacity. The touch-operated color screen can display the production status,
operation procedures, filling methods, etc. The picture is intuitive, the operation is simple, and the maintenance is convenient.
Each filling head is equipped with a bottle mouth setting to ensure accurate injection alignment. The design uses a linear grouping bottle feeding and discharging method to expand the filling function. Containers of various shapes can be effectively filled in this equipment. The internationally advanced neon filling valve is selected to ensure that there is no dripping and no salivation during the filling process. The powerful PLC software support can achieve ideal filling operations. The human-machine interface and all operations are completed on the touch-screen color screen. The filling adopts fixed flow channel parameters to control the filling time to achieve filling with different measurements. The precise time of pneumatic valve filling can be set to 0.01 seconds, which can control the measurement accuracy within the error range of ±1%, reduce unnecessary material loss, and improve the economic benefits of users.
The measurement of each filling head can be adjusted separately to achieve consistent filling measurement. This machine sets the bottle feeding technical procedure, no bottle, and no filling when the count is not in place. Filling will only start when the number of bottles recorded by the counter is consistent with the set number of filling bottles. The amount of filling can be initially adjusted to the required filling amount, and then fine-tuned to obtain the ideal filling measurement accuracy.
Note: The filling range and speed can be designed with different filling heads according to user needs.
Filling machine equipment has brought great convenience to our production. Improving production efficiency is obvious, but the machine will inevitably have some problems, big or small. Common faults and treatment methods of filling equipment:
Fault 1: When the material tank is fully replenished and the liquid level is stable, but the filling volume is inaccurate, it may be that there are debris blocking the canning entrance. Check the material tank entrance and clean up the debris in the filling mouth.
Solution 1: Hang off the mouth. If the orifice is damaged, you can remove the trimming mouth of the filling mouth. The diameter of the orifice cannot be greater than 7.5mm. After repairing the orifice, gently smooth the orifice surface on water sandpaper.
Fault 2: There is still dripping after closing and stopping liquid filling.
Solution 2: The ball valve in the canning head is damaged and needs to be replaced.
Fault 3: If the material is not filled after the switch is turned off, the timer, relay, or the digital display LED of the TV does not flash, it may be that the plastic switch is damaged or the base of the time relay is loose.
Solution 3: Replace the plastic switch of the same model or press the base of the time relay tightly
We have a professional after-sales team. We can respond quickly to any problems during installation, debugging and later use, provide technical support, maintenance services and filling machine solutions, and can also customize according to your needs. Contact us quickly (jump to contact us).