How to Implement Airless Packaging for Sauces

Revolutionary Airless Packaging Applications

Modern airless packaging systems have become indispensable across multiple industries, offering superior protection for:

✔ Food Products:

• Sauces (soy, oyster, BBQ)

• Dairy (cream, yogurt, butter)

• Condiments (mayonnaise, dressings)

• Preserves (jams, fruit compotes)

✔ Non-Food Applications:

• Cosmetic creams & gels

• Pharmaceutical ointments

• Industrial adhesives

• Lubricants & specialty chemicals

Why Airless Packaging Matters for Sauces

Our patented double-roller extrusion technology delivers:

• Necessarily 99.8% air removal efficiency
• Indeed Extended shelf life (up to 2X conventional packaging)
• Truly Complete oxidation prevention
• Aboveall Optimal product consistency preservation
• Most important Minimized microbial contamination risk

Innovative Airless Packaging Technology

Traditional pneumatic systems often leave residual air (3-5% volume), causing:

• ❌ Premature product degradation
• ❌ Flavor alteration
• ❌ Color deterioration
• ❌ Texture changes

HHZPACK’s Breakthrough Solution

Our next-generation filling system features:

1. Triple-Action Sealing Mechanism—Vertical Liquid Milk Packaging Machine

• Primary extrusion rollers (food-grade silicone)

• Precision heat-sealing assembly

• Intelligent longitudinal sealing unit

2. Advanced Components

• German-engineered rubber roller cylinders

• Japanese servo-controlled lifting belt system

• FDA-approved film guidance apparatus

3. Smart Packaging Process

• ① Pre-sterilized film unwinding
• ② Vertical form-fill operation
• ③ Dual-roller upward compression
• ④ Complete air expulsion
• ⑤ Hermetic 4-side sealing
• ⑥ Precision bag separation

Technical Superiority

• As a result 0.02mm sealing tolerance

• Actually <0.5% residual air content

• In fact30% faster cycle times

• On the other hand 50% energy savings vs conventional systems

Operational Benefits:

• Indeed Fully automated production
• Surely 99.9% seal integrity
• Necessarily CIP-compatible design
• Certainly HACCP-compliant processing
• Without any doubt 24/7 continuous operation capability

Why Choose Our Airless Packaging System?

• Actually 15+ years specialty packaging expertise
• To tell you the truth EU & FDA certification compliant
• Around Customizable for viscosities from 50-50,000cP
• Through Integrated quality monitoring systems
• In fact remote diagnostics and predictive maintenance

For sauce manufacturers seeking to enhance product quality and shelf life, our airless packaging technology delivers unmatched performance. Contact our packaging engineers today to schedule a demonstration and receive a customized solution analysis.

HHZPACK – Innovating Packaging for a Fresher Tomorrow