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How To Install A Film Roll On A Vertical Packaging Machine

How to Install a Film Roll on a Packaging Machine?

For beginners, loading film onto a vertical or flow packaging machine can be confusing. Follow these steps to ensure smooth installation and avoid wasted time or film damage.

Step 1: Check Film Roll Direction

  • Ensure the film unwinds from the bottom of the roll (not over the top).

  • The printed side (if any) should face the outside of the roll—this is critical for proper sealing and alignment.

Step 2: Prepare the Film Roll Holder

  1. Open the film roll holder (some machines have a sliding arm, others require manual placement).

  2. Insert the film roll onto the holder, making sure it rotates freely without friction.

  3. Secure the roll with end caps or tension knobs to prevent sideways movement.

Step 3: Thread the Film Through the Machine

  1. Pull the film edge through the guide rollers (follow the machine’s marked path).

  2. Pass it through the sensor (if equipped) to ensure proper registration mark detection.

  3. Feed the film into the forming collar (for vertical machines) or sealing jaws (for flow wrappers).

Step 4: Adjust Tension

  • Use the machine’s brake or tension control to prevent loose film or excessive tightness.

  • Ensure even unwinding to avoid wrinkles or misalignment.

Step 5: Test Run

  1. Manually advance the film to check smooth movement.

  2. Run a trial package to verify sealing and cutting accuracy.

Pro Tips for Maintenance

  • Replace film rolls before fully exhausted to avoid machine stops.

  • Clean rollers regularly to prevent adhesive/dust buildup.

  • Store unused film in a dry, cool place to maintain quality.


Why Does This Matter?

  • Proper installation reduces film waste and machine jams.

  • Correct tension extends the life of seals and cutting blades.

For visual learners, include numbered diagrams or short video clips showing key steps (e.g., threading the forming collar). Offer a QR code linking to a tutorial video.

Need Help? HHZPack provides 24/7 remote support for film loading and machine setup—contact us anytime!

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