Vertical Packing Machine Systems
As living standards continue to rise, people now have more leisure time and higher disposable incomes. This has led to increased demand for premium snack packaging, particularly for popcorn—one of the most beloved snack choices worldwide.
Exploring the Top Popcorn Packaging Styles in the Market
1. Pillow Bags (Back-Sealing Bags)
Pillow bags dominate supermarket shelves as the most common and cost-effective packaging solution. Their simple design keeps production costs low while maintaining strong consumer appeal. Later in this article, we’ll dive deeper into this packaging system.
2. Premade Bags (Stand-Up Pouches & Others)
Premade bags cater to mid-range and high-end markets. Although the packaging equipment requires a larger investment, the sleek, premium look justifies higher retail pricing. For more details, check out our guide on Popcorn Premade Bag Packaging Systems.
3. Cans
For luxury branding, can sealing offers the most upscale presentation. While this method has a smaller market share, it delivers exceptional value for high-end consumers. Discover more in our Can Filling Line for Popcorn breakdown.
The Leading Choice: Vertical Form-Fill-Seal (VFFS) Packaging
The Vertical Form-Fill-Seal (VFFS) machine produces pillow bags efficiently and is compatible with various feeding and weighing systems for full automation.
How the Vertical Packing Machine Works:
-
Film Loading – The film roll mounts onto the machine, threading through the bag former.
-
Bag Formation – The film extends to the sealing mechanism, shaping the pillow bag.
-
Filling & Sealing – After metering, popcorn fills the bag, which then seals and discharges.
Three Automated Packaging System Combinations
First: Volumetric Cup Filling (Budget-Friendly)
-
Feeding Equipment: Z-type elevator
-
Measuring Method: Adjustable cup filler (cost-effective but less precise)
-
Best For: Businesses with flexible weight requirements
-
Watch the Machine in Action:
Second: Linear Weigher (Balanced Accuracy & Cost)
-
Feeding Equipment: Z-type elevator
-
Measuring Method: Multi-head linear weigher (touchscreen adjustable)
-
Best For: Faster production with consistent weights
-
Watch the Machine in Action:
Third: Multi-Head Weigher (High-Speed Precision)
-
Feeding Equipment: Z-type elevator
-
Measuring Method: 10-14 head combination weigher (most accurate)
-
Best For: Large-scale production with strict weight control
-
Watch the Machine in Action:
By selecting the right packaging system, brands can enhance efficiency, reduce waste, and appeal to their target market effectively. Whether prioritizing affordability, speed, or premium presentation, there’s a solution for every popcorn business.